Professional Customized Plastic Extruders
JianTai specializes in customized plastic extruders. Through these machines, we can produce a variety of products, such as plastic recycling machines, customized plastic profiles, and many other types of plastic components and items.
What is a Plastic Extruder?
Components of a Plastic Extruder
Hopper: Load raw plastic materials (in the form of pellets, granules, or powder) into the extruder here.
Barrel: A long, cylindrical chamber called the barrel houses the screw and heats it to melt the plastic material.
Screw: The screw, located inside the barrel, rotates to push the plastic material forward. It helps in mixing, melting, and pushing the molten plastic through the die. Manufacturers design different types of screws for specific materials and applications.
Heaters: They place these along the barrel to heat and melt the plastic material as it moves along the screw.
Die: The end of the barrel holds the die, which shapes the molten plastic into the desired form as it exits the extruder.The shape of the die determines the final shape of the extruded product.
Cooling System: Once the plastic exits the die, it needs to be cooled and solidified. Air, water baths, or rollers can accomplish this.
Feeding: Raw plastic materials are fed into the hopper.
Melting: The rotating screw conveys the plastic material through the heated barrel. As the plastic moves forward, it melts due to the heat and friction generated by the screw.
Mixing: The screw also helps in homogenizing the melted plastic, thereby ensuring a consistent material flow and overall quality.
Shaping: The die at the end of the barrel forces the molten plastic through. The die shapes the plastic into a continuous profile, which could be a tube, sheet, film, or any other desired shape.
Cooling: The cooling process solidifies the extruded plastic, allowing it to retain its new shape.
Cutting: The continuous profile is cut into specific lengths or sizes based on the application.
How Plastic Extruders Work
Plastic Extruder Applications
Why Choose JianTai Plastic Extruder?
High Quality and Reliability
JianTai uses high-quality materials and advanced manufacturing techniques to make their plastic extruders, ensuring durability and reliability. They forge the screw and barrel with military-grade technology, providing a longer lifespan and more stable performance.
Advanced Technology
JianTai continually innovates, adopting advanced technologies and automation control systems like PLC touchscreen controls, making operation simpler and more precise. The high level of automation reduces manual intervention and increases production efficiency.
High Production Capacity
JianTai plastic extruders are highly efficient and can process various plastic materials such as PE, PP, and PVC. Different models cater to production needs ranging from small to large scale. For instance, the JT 120 EPE/EPS pelletizer has a production capacity of 250-300 kg/h, suitable for medium-scale production.
Customization Services
JianTai offers professional customization services, designing and manufacturing extruders according to specific customer needs. Whether it’s the size of the extruder, the production capacity, or the control systems, everything can be adjusted to ensure that the customer gets the most suitable solution.
Excellent After-Sales Service
JianTai provides comprehensive after-sales services, including equipment installation, commissioning, operation training, and maintenance support. Customers can enjoy a one-year warranty on core components like PLC, gearbox, and motor, ensuring long-term stable operation of the equipment.
Environmental Sustainability
JianTai is committed to environmental sustainability, with equipment designs focused on energy saving and reducing waste emissions. The company uses green manufacturing processes, ensuring products meet environmental standards and helping customers achieve their environmental goals.
Reputation and Credibility
JianTai has a strong reputation and credibility in the industry, with products exported to multiple countries and regions, receiving widespread customer acclaim. With high-quality products and services, JianTai has established a good brand image in the plastic machinery field.
